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Why does my flow meter read very erratically or show flow spikes?

Possible causes:
  • The air or gas might be contaminated with moisture, oil, or particles.
  • Turbulent flow caused by nearby elbows, valves, or other obstructions may be affecting readings.
  • The sensor could be loose or not inserted to the correct depth.
Solutions:
  • Inspect filters and dryers upstream of the sensor to ensure clean, dry air.
  • Check for rust, oil, or debris that could be interfering with the sensor element.
  • If possible, move the sensor to a more stable section of the pipe, away from bends or valves.
  • Make sure the sensor is firmly secured at the correct insertion depth and orientation.

Why does my flow meter always show maximum flow?

Possible causes:
  • The pipe diameter or measuring range may be incorrectly set in the software.
  • Moisture or liquid water may be entering the sensor, especially in thermal mass models.
  • The sensor could be heavily contaminated with oil or particles.
Solutions:
  • Review the sensor settings in S4C-FS and correct any errors in diameter or flow range.
  • Check the compressed air system’s dew point to ensure no water condensation is reaching the sensor.
  • Inspect and clean the sensor, and make sure filters and dryers are functioning properly upstream.