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Why does my flow meter not read accurately or show incorrect values?

by | Oct 8, 2025 | 0 comments

Inaccurate flow readings can result from wrong installation, incorrect settings, unsuitable sensor technology or unstable flow conditions in the pipe.

Keyword:

Possible causes:
  • The sensor may be incorrectly installed — for example, not centered or installed at the wrong depth.
  • The wrong gas type, flow units, or reference conditions may be selected in the settings.
  • The inner pipe diameter might be entered incorrectly in the software.
  • The sensor technology may not be suitable for the current application (e.g., thermal mass sensors in very humid environments).
  • There may not be enough straight pipe before or after the sensor, causing turbulent flow.
Solutions:
  • Verify the sensor is properly centered in the pipe and installed at the recommended depth and orientation.
  • Check the gas type, measurement units, and reference pressure/temperature conditions in the S4C-FS software.
  • Enter the correct inner pipe diameter to ensure proper flow calculation.
  • Make sure the sensor technology is appropriate for the gas conditions (e.g., avoid thermal mass sensors where liquid water may be present).
  • Install the sensor with adequate straight pipe lengths before and after, as specified in the manual.
Tags: calibration, inaccurate reading, misconfigured settings, pipe diameter error, S401, S415, S418, S421, S430, S451, S453, wrong gas type, wrong value