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Why does my flow sensor show flow even when there is no flow in the pipe?

by | Oct 8, 2025 | 0 comments

Flow readings at zero demand can result from incorrect zero calibration, moisture or oil contamination, or vibration near the sensor.

Possible causes:
  • A zero-flow calibration has not been performed or was done incorrectly.
  • High humidity or oil residue may cause thermal sensors to register false readings.
  • Nearby machinery or vibrations might create noise signals that are interpreted as flow.
Solutions:
  • Use the S4C-FS software to perform a proper zero-flow calibration with the pipe completely depressurized.
  • Check for moisture or oil using a dew point sensor or monitor.
  • Avoid installing the sensor near sources of vibration, such as compressors or motors, which could affect accuracy.
Tags: false flow, ghost signal, idle flow, moisture, oil in air, S401, S415, S418, S421, S430, S451, S453, sensor drift, zero calibration error