Flow Meters for Compressed Air and Gas
Do You Know How Much Compressed Air and Gas Your System Is Wasting?
Leaks, inefficiencies, and unmonitored usage in compressed air and gas systems can quickly increase energy costs and decrease performance. Without accurate measurement, it is difficult to identify problems, cut waste, or control expenses.
SUTO iTEC has more than 20 years of experience tackling these challenges. Our high-precision flow meters for compressed air and gases give you the data you need to identify waste, improve efficiency, and make informed decisions.
Efficient Measurement of Compressed Air and Gas Systems
Is Your Compressed Air System Operating as Efficiently as It Should?
In many industries, compressed air is a key energy source, but its usage is often overlooked. This can lead to wasted energy, higher costs, and missed optimization potentials.
In fact, up to 30 percent of compressed air is wasted through leaks, inefficiencies, and poor system management, significantly increasing operational expenses.
Here is an in-depth look at why it is important to measure compressed air, the different types of flow meters, and how to choose the right one for your system.
Why Measure Compressed Air Flow and Consumption?
The flow measurement of compressed air and gas offers valuable advantages, which include:
- Energy Savings: Optimizes air consumption to minimize waste and reduces operating costs.
- Leak Detection: Reduce downtime and enable prompt repairs by spotting leaks and inconsistencies early.
- System Health Monitoring: Take proactive steps to remain ahead of performance issues and make sure your compressed air system runs reliably for a longer period.
- Performance Evaluation: Use benchmark system measurements to guarantee constant quality and gradually increase efficiency.
- Strategic Planning: Capacity planning, upgrading of systems, and creation of scalable systems that can accommodate future needs using accurate data insights.
Proactive compressed air monitoring can lead to significant cost savings. Talk now to our expert to find the best possible solution for your requirements.
Different Flow Meter Types at SUTO iTEC and Where to Install
SUTO iTEC offers a range of flow meters that meet diverse industrial needs. Our flow meters are built to deliver accurate measurements, even under extreme conditions.
There are two main types of flow meters:
1. Thermal Mass Flow Meters
Thermal mass flow meters are highly effective for monitoring compressed air and gas flows in controlled environments.
- Ideal for: Dry, clean air or technical gases such as nitrogen, oxygen, or carbon dioxide.
Advantages:
- Easy to install. No extra temperature- or pressure compensation needed.
- Long-term stable measurements.
- Minimal maintenance requirements.
Available Products: S401/S421: Flow Meters for main header measurements, S451/S453: Heavy-duty flow meters for outdoor installation or hazardous areas, S415/S418: Compact flow meters for point-of-use measurements.
2. Pitot-Tube Flow Meters
These sensors are designed for wet air applications and are ideal for measurements before filtration, directly at the compressor outlet.
- Ideal for: Wet and humid air (higher water content), often found in compressor outlets.
Advantages:
- No drying or filtration is required prior to the point of measurement.
- Perfect for energy audits and compressor performance evaluations.
Available Products: S430 Flow Meter, S435 OEM Compressor Flow Meter
This illustration shows the point of usage and installation for the different types of flow meter solutions at SUTO iTEC.
Our expert team is happy to assist you in finding the perfect flow meter for your application. Request us now.
Measuring Various Gases with SUTO iTEC Flow Meters
SUTO iTEC flow meters can measure a wide variety of gases, including:
- Nitrogen (N₂): Food packaging, electronics, and chemicals.
- Oxygen (O₂): Medical, welding, and glass production.
- Carbon Dioxide (CO₂): Beverages, fire systems, and chemical processes.
- Argon: Welding and insulation.
- Helium: Leak detection and cryogenics.
- Hydrogen (H₂): Energy and chemical industries.
- Gas Mixtures: Based on the specific gas constants, gas mixtures can be measured.
This versatility makes SUTO iTEC flow meters the ideal solution for diverse gas measurement applications.
Contact our experts to find the best possible gas measurement solution for your needs.
Applications of Flow Meters for Compressed Air and Gas
SUTO iTEC’s flow meters for compressed air and gas are used across a wide range of industrial applications.
- Main Header Pipes: Monitor and record total compressed air consumption for the entire system to identify overall efficiency.
- Production Lines or Machines: Measure specific energy costs for individual machines or production areas.
- Medical and Industrial Gas Monitoring: Ensure high-precision gas flow measurements in environments requiring strict compliance.
SUTO iTEC provide professional consultation to guide you in choosing the most suitable flow meter for your particular application. We help you to ensure accurate measurements and best performance.
How to Choose the Right Flow Meter for Your System?
Selecting the flow meter for compressed air and gas most suited for your application depends on several factors:
Type of Air or Gas
- Is it clean and dry, or dirty and wet?
- Thermal mass flow meters are ideal for dry gases, while pitot-tube flow meters excel in wet conditions.
Pipe Size and Flow Rates
- Choose a meter that matches your system’s pipe diameter and expected flow rates.
Installation Considerations
- Ensure there’s enough space for installation and check if insertion under pressure is required.
Output Signals and Compatibility
- Look for interfaces that integrate seamlessly with your system, such as Modbus or 4…20 mA analog.
SUTO iTEC’s experienced team can help guide you through the selection process to find the right flow meter for your application.
What to Do With Your Data?
Your flow data becomes an important asset once it has been collected. Connect your SUTO iTEC flow meters to the S331 Data Logger or S551 Portable Data Logger to store and analyze data locally or send it to the S4M Smart Monitoring Software.
Use your data to monitor performance, detect problems early, track energy usage and support audits. Turn insight into action to increase efficiency and reduce costs.
Contact us for further information.
Why Choose SUTO iTEC?
SUTO iTEC has been known for more than twenty years as a trusted and well-respected flow meter supplier, providing solutions to compressed air and gas.
Why we stand out?
- State-of-the-Art Technology: Our flow meters provide you with accurate measurements and very user-friendly installation and operation.
- Detail Focus: At every stage of the design and manufacture of a product, we pay attention to every detail that makes our products so precise and durable.
- Proven Results: Companies worldwide have been able to minimize energy waste, save them money and ensure their processes.
Dedicated After-Sales Service: We support our products with life-long care and professional guidance.
Personal advice
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Or do you need personal advice? We will be happy to help you!
